Material Expertise

Material guidance starts with the process

Thermosets, engineering thermoplastics and dual-laminate construction for demanding corrosion-resistant applications.

Request Material Review
Engineering review required. Material suitability depends on chemical concentration, temperature, pressure, mechanical load and service conditions. General properties are not universal operating limits.
Stacked corrosion-resistant composite pipes in AMPAR's fabrication facility

Composite material capability

Materials translated into durable equipment

AMPAR combines material selection with controlled fabrication to produce corrosion-resistant piping and process equipment for reviewed chemical, temperature, pressure and mechanical conditions.

The finished system depends on more than the base material. Resin systems, reinforcement, liner construction, wall thickness, joining methods and quality controls must work together for the intended service.

FRPGRPDual LaminateEngineered Thermoplastics
Discuss Material Requirements

Initial comparison

Thermoplastic material selection guide

Use these indicative values only for early-stage comparison. They do not replace chemical-resistance data, pressure derating, welding factors or project-specific engineering.

MaterialIndicative maximum temperatureCommonly considered for
PPUp to 95°CGeneral chemical service
PPHUp to 100°CChemical tanks and process equipment
HDPEUp to 60°CStorage and water duties
PVCUp to 60°CAcids and alkalis
CPVCUp to 95°CHot corrosive chemicals
PVDFUp to 140°CHigh-purity applications
ECTFEUp to 150°CHighly aggressive chemicals
FEPUp to 205°CHigh-temperature service
PFAUp to 260°CExtreme corrosion resistance

1. Thermoset Plastics

Permanent cross-linked structures

Thermoset plastics begin as resins and harden through heat or a chemical curing reaction. Curing creates permanent cross-links that hold the molecular structure in place, so the finished material cannot be melted and returned to its original liquid state.

Their structural integrity and resistance to heat and chemicals make thermosets valuable in composite process equipment, electrical housings and other demanding applications.

FRPGRPFRVEEpoxyPhenolicPolyimide

Benefits

  • Flexible product design and wall thickness
  • High strength-to-weight ratio
  • Heat and chemical resistance
  • Electrical insulation
  • Dimensional stability
  • Low thermal conductivity
  • Water and corrosion resistance
  • Wide range of colours and finishes

Limitations

  • Cannot be reshaped or remoulded after curing
  • Generally cannot be recycled through remelting
  • Excessive heat may cause degradation rather than melting

2. Thermoplastics

Heat-formable engineering polymers

Thermoplastics are solid at room temperature and soften when heated beyond their melting or glass-transition range. Because processing does not create permanent cross-links, they can be reheated, formed and, in many cases, recycled with limited impact on their material properties.

Extrusion, thermoforming and injection moulding produce components with useful elasticity, strength and chemical resistance. Their temperature sensitivity must be reviewed for every application.

PEPPPPHHDPEPVCCPVCPVDFECTFEFEPPFAPCPET

Benefits

  • Recyclable and reshapeable
  • Chemical and detergent resistance
  • Electrical insulation
  • High impact resistance
  • High-quality surface finish
  • Resistance to chipping
  • Good adherence to metals
  • Corrosion resistance

Limitations

  • May soften or deform at elevated temperatures
  • Not suited to every chemical or mechanical duty
  • Can cost more than some thermosetting polymers

3. Dual Laminate Technology

The Best of Two Technologies

Dual laminate combines a corrosion-resistant thermoplastic liner with an FRP structural shell, delivering superior chemical resistance and mechanical strength.

Inner Liner

  • PP
  • PPH
  • PVC
  • CPVC
  • PVDF
  • ECTFE
  • FEP
  • PFA

Outer Structure

  • FRP
  • Vinyl Ester Resin
  • Polyester Resin
  • Epoxy Resin

Applications

  • Chemical Reactors
  • Absorbers
  • Scrubbers
  • Columns
  • Storage Tanks
  • Pressure Equipment
Engineering review required. Final liner, resin and reinforcement selection must be based on complete process conditions.
Discuss Your Application